Consumer Complaint Detail

KAWASAKI / KLR650 / 2002

Recalls
0 Injured
Investigations
0 Death
Complaints
No Fire
Components - Details
NHTSA Complaint Number: 003246756 Incident Date: Nov, 19 2003
Consumer's City: CEDAREDGE Consumer's State: CO
Vehicle Transmission Type: MAN Manufacturers Name: Kawasaki Motors Corp., U.S.A.
Model Name: KLR650 Model Year: 2002
Vehicle Involved in a Crash: No Component's Description: Engine and engine cooling:engine
Vehicle Involved in a Fire: No Persons Injured: 0
Vehicle's VIN#: JKAKLEA152D Date added to File: May, 25 2021
Date Complaint Received: Nov, 21 2003 Complaint Type: IVOQ
Incident Reported To Police: No Purchase Date: Aug, 28 2002
Was Original Owner: Yes Anti-lock Brakes: No
Number of Cylinders: 1 Date of Manufacturer: -
Was Vehicle Towed: - Description of the Complaints: Subject: 2002 kawasaki klr650. november 2003, 16,500+ miles: davis service center, montrose, colorado, was asked to replace the stock counterbalancer chain tensioner lever with a stainless steel upgrade from eagle manufacturing & engineering. this was to be preventive maintenance since i've heard from that this is a weak point. upon internal inspection, the stock counter balanced chain tensioner lever was found to be broken. a broken piece had gotten into the transmission main shaft bearing and destroyed the race/bearing-holder. the bearings were still more-or-less in place and this problem was not yet apparent when operating the klr. subsequent catastrophic failure was a distinct possibility. failure could result in engine seizure and serious harm to the operator. from my experience on a klr650 email forum, i've learned that this problem occurs frequently and that kawasaki is aware of it. *la