Consumer Complaint Detail

FORD / BRONCO / 1994

Recalls
0 Injured
Investigations
0 Death
Complaints
No Fire
Components - Details
NHTSA Complaint Number: 006070316 Incident Date: Jun, 29 2006
Consumer's City: LOUISVILLE Consumer's State: KY
Vehicle Transmission Type: AUTO Manufacturers Name: Ford Motor Company
Model Name: BRONCO Model Year: 1994
Vehicle Involved in a Crash: No Component's Description: Exterior lighting:headlights:switch
Vehicle Involved in a Fire: No Persons Injured: 0
Vehicle's VIN#: 1FMEU15H0RL Date added to File: May, 23 2021
Date Complaint Received: Jul, 05 2006 Complaint Type: IVOQ
Incident Reported To Police: No Purchase Date: May, 31 1996
Was Original Owner: No Anti-lock Brakes: Yes
Number of Cylinders: 8 Date of Manufacturer: -
Was Vehicle Towed: - Description of the Complaints: I own a full size 1994 ford bronco 351 5.8l eddie bauer. after driving at night for 5-10 minutes the lights flash off and on intermittently. i noticed a very strong burning electrical smell emitting from the dashboard around the headlight/dimmer switch. i removed the dash to examine the switch, contact blades, and wiring harness plug. the plastic connector at the end of wiring harness that plugs into the headlight/dimmer switch was burned, melted and extremely hot to touch. after research on internet i feel very strongly that this problem will occur more frequently as vehicles get older and the switch fails due to defect. i'm no automotive genius, but concerned that others may continue to drive vehicle and faulty switches will start fires. i saw information from walters forensic engineering - toronto ontario that lab situations showed these same switches cause fires from electrical resistance problems. i have the melted parts for examination. consequences can be serious injury or death. ford motor corporation should replace/recall these faulty items. recent ford fires may also be related to this switch due to close proximity of cruise control fires source. the headlight switch may melt and burn behind the dash area from high heat. part# stamped on the dimmer switch is motorcraft e77b-11654-aa. there is a secondary number in non-removable ink or paint that appears also. may be a ford plant or part identification# used during assembly. it is 3l 0912. there are 9 blades on the switch that connect to wiring harness. these prongs have identification letters next to them down inside the switch. (for example: to name a few there are d1, d2, and ign) the area of concern has b2 next to it. it's at the bottom of the third rows of blades in the center. motorcraft apparently has a different or new identification# for this switch. i have not purchased a replacement yet, but it looks like the new part # for my vehicle as described may be sw2103. please respond! *jb