Consumer Complaint Detail

KAWASAKI / KLR650 / 2002

Recalls
0 Injured
Investigations
0 Death
Complaints
No Fire
Components - Details
NHTSA Complaint Number: 006101790 Incident Date: Feb, 02 2006
Consumer's City: LAUGHLIN AFB Consumer's State: TX
Vehicle Transmission Type: MAN Manufacturers Name: Kawasaki Motors Corp., U.S.A.
Model Name: KLR650 Model Year: 2002
Vehicle Involved in a Crash: No Component's Description: Engine and engine cooling
Vehicle Involved in a Fire: No Persons Injured: 0
Vehicle's VIN#: JKAKLEA132D Date added to File: May, 23 2021
Date Complaint Received: Apr, 10 2007 Complaint Type: IVOQ
Incident Reported To Police: No Purchase Date: Jun, 30 2001
Was Original Owner: No Anti-lock Brakes: No
Number of Cylinders: 1 Date of Manufacturer: -
Was Vehicle Towed: - Description of the Complaints: I own a 2002 kawasaki klr650 with approximately 9500 miles on it. i was riding at low speed on the date below when i heard a loud metal clang in the engine and the motorcycle came to a screeching halt. luckily, i was only traveling at 30 mph and i was not in traffic. the cause of the incident was not immediately known. when i brought the motorcycle into the repair shop, i observed after the engine was opened that the idler shaft lever , a welded piece of steel, snapped in half, sending both broken pieces into the lower end of engine, and dislodging the balancer chain from the sprocket, which caused near-catastrophic damage to the engine. after significant time and financial investment, 40% of the total value of the motorcycle, it was put back on the road having been repaired with only kawasaki factory parts and ran fine for a time. about 2000 miles later, i was doing routine maintenance when i noticed a piece of metal attached to the magnetic oil plug. after some investigation i found this to be a piece of the newly installed idler shaft lever. once again the piece needed to be replaced. had i not installed a magnetic oil plug another major problem most definitely would have occurred.*ak