Defect Investigation Detail

MERCURY / VILLAGER / 2000

Components - Details
NHTSA Action Number: PE04020 Vehicale/Equipment Name: MERCURY
Vehicale/Equipment Model: VILLAGER Vehicale/Equipment Year: 2000
Component Name: EXTERIOR LIGHTING:HEADLIGHTS Manufacturer's Name: Ford Motor Company
Date Opened: Feb, 26 2004 Date Closed: Jun, 24 2004
Subject: FAILING HEADLIGHTS Summary: Nissan and ford found that the original equipment headlight stainless steel bulb terminals may over time cause elevated contact resistance and overheat the electrical connector housing.this can result in a headlight flickering, bulb outage and heat deformation to the headlight connector.in april 1999, the supplier of the headlight for nissan and ford changed to a bulb using the stainless steel terminals that did not meet original specifications.on july 17, 2000, the supplier began using a bulb meeting the vehicle manufacturer's specifications.this problem can affect independently either headlight but does not cause simultaneous failure of both headlights. the problem also does not affect front parking lamps.as a result, the complaints typical report single failure of one headlight.there are no crashes or loss of vehicle control reported.a safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.the closing of this investigation does not constitute a finding by nhtsa that no safety-related defect exists.the agency reserves the right to take further action if warranted by the circumstances.